Introduction

Some years ago, I designed my first chipamp based on the LM1875 chip, which is running nicely as a small amplifier for my desktop computer. With its 20W it is more than powerful enough for the job, but I was a bit disappointed about the much higher level of distortion I achieved compared to the datasheet and the considerable difference between the left and right channel. So it is time for a new design: my second chipamp!

Features

Modular amplifier based on LM3886 (I have built a stereo version, but you can equally well built monoblocks or an active speaker)
Delivers 50W @ 8ohm, with dual 35VDC supply
Integrated potmeter for volume control
Balanced inputs based on BurrBrowns INA134

The amplifier uses some of my previous pcb designs. To build a complete stereo chipamp you need the following components:

2x BalancedReceiver
1x Poweramp supply (I used 16x4700uF/35V capacitors)
2x LM3886 Amplifier
1x Bridge rectifier
1x Supply connector
2x Insulated RCA connectors
2x XLR female connectors
1x Toroidal transformer 2x24VAC (I used 100VA for my stereo amp)
1x Cabinet
Internal wiring

Design

A schematic of the amplifier pcb is shown next, which is quite straightforward and has only some minor differences from the LM3886 datasheet:

slightly different gain (27dB),
extra low pass filter (crossover at 100 kHz) at the input
extra high pass filter (crossover at about 3Hz) at the input

The supply is quite conventional with a bridge rectifier, 2x37600uF capacitors (I know that is overkill!) and delivers about 2x34 Volt (slightly lower under load)

The signal flow is from the input connectors to the BalancedReceiver pcb, then to the 10k Log potmeter, then to the LM3886Amp pcb and to the output connectors.

LM3886Amp schematic

I added a stereo 10k logarithmic potmeter between the BalancedReceiver and the Chipamp pcb to control the volume.

Layout

A photo shows the physical layout.

Measurements

Now, the following question remains: how close to the datasheet can we get this time if we measure the distortion of the LM3886. Measurements are done with my EMU1212m sound card. To reduce the high output levels of the amp, a -16.5dB voltage divider was used at the output of the amplifier. All measurements where done with an 8 ohm load. This time I used ARTA instead of Rightmark Audio Analyzer as it allows to measure distortion vs frequency and distortion vs amplitude revealing more clearly how the amp behaves over the audio spectrum and with different input levels.

Spectrum

First, lets look at the spectrum, when a 1kHz signal just below the clipping level is used.

Results and conclusions:

Most of the peaks are below -100dB with the largest contribution being 2nd harmonic.
Left: THD=0.0037%, THD+N=0.0051% (A weighted)
Right: THD=0.0032%, THD+N=0.0052% (A weighted)
Difference between left and right channels is quite small

Distortion vs Frequency

Next thing is to look at how distortion changes with frequency.

Results and conclusions:

Lowest THD levels of 0.001% reached around 200Hz
As observed earlier the main distortion contribution is 2nd harmonic
THD increases with frequency and reaches about 0.03% @ 20kHz
Distortion is actually lower than I expected from the datasheet (where typical THD+N=0.03% is specified over the audio band)

Distortion vs Amplitude

Last thing to check is how the distortion changes with the signal amplitude. In this test, a 1kHz input signal was used.

Results and conclusions:

Very flat THD=0.003% levels is between about 0.5Vrms output level up to the clipping limit
The sweet spot for THD is at normal listening levels
Left/right THD difference is very small again

Discussion

Feel free to add comments if you have further suggestions.

User gallery

The user gallery contains pictures of users that have built this amplifier

Jeroen M

Father and son both built a 3-way speaker set and amplifier using LM3886Amps and BalancedReceivers for the mid and high range, so using a total of 4x LM3886 and 4x BalancedReceiver for a stereo version. A DSP is used as a crossover for the low, mid and high regions. Everything is nicely built inside a Hifi2000 dissipante housing.